Reel
Production Machines (page may load slowly)
Alas the Oregon
plant is no more. It shut down Thursday August 17 2000. All
reel production has moved to Mexico, but this is a little peek
behind the scenes at the reel production process while the
machines were still in Portland. For a peak behind the scenes at the new plant
in Mexico Click This.
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This machine inserts the film chips into the reels. At one end half of a View-Master Reel blank is picked up out of the left magazine by a pneumatic conveyor arm and moved to the first of seven stations (#1 reel pad). Then the arm returns to its neutral position. The film heads advance the 16mm film, then come down to place it, followed by the tacking irons to secure the film to the reel half. The film shears cut the tacked film and the tacking irons and film heads go back up. The cycle is repeated as the reel half moves
through the seven stations. At the eighth station, a reel half “top”
is added from the right magazine before going on to the sealing press
then the printing press. Each cycle takes about 2 seconds, or on
average 30 finished reels per minute. The machines will run
continuously at this pace as long as the reel stock trips sensors
throughout the cycles. |
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This shows the double arm picking the sealed reel up from the sealing press and the printed reel up off the printing press. This double arm then swings right setting the sealed reel onto the printing press and the printed reel across the sensor/counter onto the finished reel spindle to be removed and boxed by the operator. |
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This offset three-color press is printing reel cards for the packaging machine. |
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This is the phase two packaging machine folding the backs over on the reel cards before continuing under the sealing press. This machine replaced the “Packets” machines.
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